How To Install Retractable Landing Gear
Written by Chuck Snyder
As featured on page 37 in the August 2012 issue of Model Aviation.
As featured in the Model Aviation tablet app.
I suspect most modelers have their first experience with retractable landing gear in some form of sport or aerobatic model. In my case it was probably with one of the 1970s vintage Pattern airplanes such as a Kaos or Dirty Birdy.
The installation was straightforward: mount the main gear retract unit perpendicular to the centerline of the model and parallel to the lower surface of the wing. The nose gear (and this is the last time I’ll mention that item) was usually mounted directly to the firewall.
Figure 1 is a 3-D CAD drawing (top, front, and side-view) of how the main gear mechanism, strut, and wheel look in the extended and retracted positions for this type of installation. The mechanism is elegant in its simplicity, and everything is at right angles to everything else. In keeping with the concept that right angles are good, the strut swings through 90º. This works out nicely for sport models.
Things get slightly more complex when we move on to an accurate scale model. World War II fighters are popular builds; most are tail-draggers, and many have the gear arranged so the struts rake forward relative to the wing chord line when extended, and rake aft from the span line when retracted (Figure 2). Add the dihedral angle seen in the front view and it becomes difficult to visualize just how to fit the retract mechanism in the wing.
Let’s plan the retract installation for a hypothetical model with the strut raked forward 10º in the side view, raked aft 20º in the plans view, and perpendicular to a flat center section of the wing.
With the power of the CAD program, you can see how the gear installation will look after making any changes. All drawings will be of the left wing.
It is clear that you will have to tilt and rotate something to get the strut where it belongs. What happens if you tilt the entire mechanism 10º forward (clockwise) in the side view and rotate it 20º backwards (clockwise) in the plans view? That will create 20º of toe-in on the extended wheel, but you can fix that by twisting the strut 20º counterclockwise in the trunion. That gives the result shown in Figure 3.
This may actually be acceptable, depending on the size of the tire and the thickness of the wing. Looking at the strut in the front view, you can see that there might be circumstances where the wheel would not retract completely into the wing. In the side view, the wheel is at quite an angle compared to the lower surface of the wing.
Now think about adding a cover door to the strut. It ought to be roughly parallel to the tire, but with this setup it will either be way out of alignment with the lower wing skin in the retracted position or angled to the slipstream when the gear is extended.
The full-scale aircraft manufacturers made numbers like these work so shouldn’t you be able to mimic that? Yes you can, with the following three-step procedure.
First, add the rake forward angle (extended) to the rake aft angle (retracted) and divide by two. In our example, [(10º + 20º) ÷ 2 = 15º], the mechanism—actually the pivot pin is the key item here—will be mounted in the wing rotated 15º clockwise in both the side and plans views.
The second step is to rotate the strut relative to the pivot pin. Subtract the rake aft angle (retracted) from the rake forward angle (extended) and divide by two. In the example, it is (10º - 20º) ÷ 2 = -5º
The negative sign means the strut is rotated 5º counterclockwise in the side view. In other words, you need to put a “kink” in the strut. This kink may be the hardest part of the installation to implement and I’ll give some ideas on how to do it. Figure 4 is an exploded view that shows two ways of making the kink.
The third step of the procedure will be to calculate the required retraction angle. In the example, you can see it should be greater than 90º. Or the opposite can happen. When I built my Ki-61 Tony, the retraction angle needed to be less than the 90º built into the mechanism. I was unable to fudge it and got downgraded at every meet I entered because the strut was not at the proper angle with respect to the lower surface of the wing.
I had to splay the strut outward, otherwise the retracted wheel would have popped through the upper wing skin!
You can find the required retraction angle using solid geometry, trigonometry, and an $11 scientific calculator. First, calculate the distance between the lower end of the strut in the extended and retracted positions. Then plug this number into the Law of Cosines to calculate the retraction angle.
This is only a “first approximation,” because it does not consider the kink angle. In the example, the correct angle is approximately half a degree larger. This is insignificant given the tolerances in the building and the manufacture of the gear mechanism. See the sidebar for these calculations.
Commercial retracts are available with retraction angles varying in 5º increments. The sidebar calculation determined that about 94º of retraction angle was needed, so let’s install a 95º unit.
In the previous example it was necessary to rotate the strut in the socket of the trunion to avoid a huge amount of toe-in on the wheel. That must be done again, but you have two ways to do this. You can either rotate the strut on the kink, or rotate the kink in the trunion.
The better way is to fix the strut to the kink and rotate this assembly in the trunion. This will keep the strut vertical in the front view.
Figure 5 shows the installation if you use a 5º kink and rotate the mechanism 15º clockwise in both the side and plans views. This is essentially what you set out to achieve. The only deviation is that the strut is raked a bit too far in the plans view. I’m reasonably sure this is because of the 95º retraction angle where the method’s geometry is based on a 90º angle.
The installation may still not be exactly as the full-scale gear. To match the full-scale geometry you would have to have the point where the strut intersects the pivot pin at the same relative location in the wing as on the full-scale. This may not be possible given the relationship of the strut socket, pivot pin, and height of the model’s retract mechanism.
This could also make the gear door geometry even more challenging. I can only suggest some finessing and finagling to fine-tune the installation to meet your standards.
As mentioned, making the kink in the strut may be the biggest challenge in this project. On a small model with 5/32- or 3/16-inch wire gear, it is only necessary to bend the wire that inserts into the trunion.
I did this on a Hurricane, but unfortunately, the wire would bend on rough landings and I would have to remove it and adjust the bend angle. I suspect the wire lost its temper when I soldered washers on the kink to set the length of insertion into the trunion and strut.
The retract mechanism in my 86-inch span Ki-61 was set up for a 1/2-inch diameter strut. The strut itself was hollow tubing. I used some 1/2-inch aluminum bar stock to make a fitting such as the one shown in Figure 4. First, I made a fixture (see Figure 6) from a piece of 1-inch hex stock.
I drilled a 1/2-inch hole in the face of a short length of stock, but at a 5º angle. (The kink for the Tony’s gear also worked out to be 5º, but 5º forward.) A piece of the aluminum bar stock roughly 1-inch long was inserted to half its length in the fixture and held with a set screw.
The fixture was mounted in the three-jaw chuck of my mini-lathe and the exposed portion of the aluminum turned down until it would just fit inside the strut. The axis of this necked-down portion is rotated 5º from the axis of the 1/2-inch diameter section. When the parts were as well aligned as I could get them, I drilled the strut, kink, and trunion for bolts to hold them together.
I hope this technique will save you some frustration and yield a more accurate model on your next scale build.
Read more about main landing gear strut rake angles and how to calculate retraction angles on page 37 in the August issue of Model Aviation and in the tablet app.
Share your tips or experiences installing retractable landing gear.
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